Jwell ABS, HIPS, PMMA Lub Tub Yees Phaj, Cov Khoom Siv Huv Si Extrusion Line: Ib txoj kab tsim khoom ntse ua cov khoom muaj zog cuam tshuam siab

Nrog rau qhov kev thov nce ntxiv rau "lub teeb yuag, ua haujlwm siab, thiab zoo nkauj" panels hauv kev lag luam khoom siv hauv tsev (tshwj xeeb tshaj yog hauv lub tub yees), thiab kev nrhiav "yooj yim-rau-ntxuav, tiv thaiv kev laus, thiab tus kheej" cov khoom siv huv hauv kev lag luam khoom siv huv, cov kab tsim khoom ib leeg tsis tuaj yeem ua tau raws li qhov xav tau ntawm ntau pawg thiab ntau yam khoom ua tau zoo. Tib lub sijhawm, txhawm rau txo cov nqi tsim khoom thiab txhim kho kev ua haujlwm zoo, cov lag luam downstream xav tau kev sib xyaw ua ke sai sai khoom siv extrusion uas yog "ntau yam ua haujlwm, meej thiab tswj tau, ntsuab thiab ua haujlwm tau zoo".

Yog li ntawd, ABS, HIPS, PMMA Lub Tub Yees Phaj, Cov Khoom Siv Huv Si Phaj Extrusion Kab tau tshwm sim. Nws tsis yog tsuas yog hloov kho rau cov yam ntxwv ua tiav ntawm peb cov ntaub ntawv polymer tseem ceeb xwb tab sis kuj suav nrog ob qho xwm txheej tseem ceeb ntawm cov tub yees thiab cov khoom siv huv. Cov kab no sau cov khoom siv sib txawv hauv "ntau yam khoom + ntau pawg" kev tsim khoom sib xyaw thiab pab cov tuam txhab ua tiav kev txhim kho cov qauv khoom thiab kev tsim khoom muaj peev xwm.

Kev taw qhia txog cov txheej txheem ntau lawm: kev sib xyaw ua ke ntse, yooj yim thiab ua haujlwm tau zoo

Jwell ABS, HIPS, PMMA Lub Tub Yees Phaj, Kab Extrusion Sanitaryware.

1. Kev Kho Ua Ntej Cov Khoom Siv Raw: ABS, HIPS, thiab PMMA pellets raug ziab sib cais (kom tshem tawm cov dej noo thiab tiv thaiv kev tsim npuas thaum lub sijhawm extrusion). Cov xim masterbatches lossis cov khoom siv ntxiv (xws li cov neeg sawv cev tiv thaiv kev khawb thiab cov neeg sawv cev tiv thaiv pwm) tuaj yeem ntxiv raws li cov khoom xav tau. Tom qab sib tov kom huv si, cov khoom sib tov raug xa mus rau lub thoob khib nyiab.

2. Kev Rho Tawm thiab Kev Ua Yas: Cov khoom siv raw uas tau kho ua ntej lawm raug pub rau hauv lub tshuab rho tawm ntsia hlau precision los ntawm lub tshuab pub mis tsis siv neeg. Los ntawm kev ua haujlwm ntawm qhov kub siab (kwv yees li 200-230 ℃ rau ABS, 180-210 ℃ rau HIPS, thiab 220-250 ℃ rau PMMA) thiab txiav, lub ntsia hlau ua rau cov khoom siv raw yas rau hauv lub xeev yaj sib xws.

3. Kev Tsim Cov Tuag: Cov khoom siv yaj tau pub rau hauv lub pwm tiaj tiaj (qhov sib txawv ntawm daim di ncauj tuaj yeem hloov kho raws li qhov dav thiab tuab ntawm lub vaj huam sib luag). Ib lub vaj huam sib luag sib xws tau tsim sab hauv lub pwm thiab du thiab extruded rau ntawm cov menyuam conveyor.

4. Kev Txias thiab Kev Teeb: Lub vaj huam sib luag dawb paug nkag mus rau hauv lub tank dej txias ntau theem lossis lub rooj teeb tsa lub tshuab nqus tsev. Nws raug txias sai sai los ntawm dej txias uas tswj tau qhov kub thiab txias (qhov kub ntawm dej kwv yees li 20-30 ℃), uas teeb tsa lub vaj huam sib luag rau hauv daim ntawv ruaj khov thaum ua kom du thiab tiaj tus.

5. Kev Tshuaj Xyuas thiab Txiav Hauv Online: Lub vaj huam sib luag teeb tsa dhau los ntawm lub cuab yeej tshuaj xyuas tuab (nrog kev kam rau siab tswj tau hauv ± 0.1 hli) thiab lub kaw lus nrhiav qhov tsis zoo ntawm qhov chaw. Cov vaj huam sib luag tsim nyog raug txiav los ntawm lub tshuab txiav tsis siv neeg raws li qhov loj me teeb tsa (qhov ntev tuaj yeem hloov kho raws li qhov xav tau), thaum cov khoom tsis tsim nyog raug xa mus rau lub kaw lus rov ua dua tshiab pov tseg.

6. Kev kho tom qab (Xaiv tau): Raws li cov neeg siv khoom xav tau, kev kho saum npoo tuaj yeem ua rau ntawm cov vaj huam sib luag, xws li lamination zaj duab xis (txhawm rau txhim kho kev hnav tsis kam), luam ntawv (txhawm rau txhim kho kom zoo nkauj), lossis txiav ntug. Thaum kawg, cov vaj huam sib luag tiav lawm raug tsim thiab xa mus rau lub tsev rau khoom tiav lawm.

Cov txiaj ntsig ntawm ABS / HIPS / PMMA

ABS (Acrylonitrile-Butadiene-Styrene Copolymer)

● Kev Tiv Thaiv Kev Cuam Tshuam Siab: Cov khoom butadiene hauv nws cov qauv molecular muab rau nws nrog kev tiv thaiv kev cuam tshuam zoo heev. Nws tuaj yeem tiv taus kev sib tsoo ntawm qhov rooj qhib thiab kaw lub tub yees nrog rau kev khob txhua hnub ntawm cov khoom siv huv yam tsis yooj yim puas tsuaj.

● Kev Ruaj Ntseg Kub Qis: Nws tswj kev ua haujlwm ruaj khov hauv qhov kub ntawm -40 ℃ txog 80 ℃, hloov kho tag nrho rau qhov chaw ua haujlwm ntawm lub tub yees txias / khov (nrog qhov kub ntawm kwv yees li -25 ℃ txog 10 ℃) thiab yuav tsis tawg thiab tawg vim qhov kub qis.

● Kev Ua Tau Zoo: Nws muaj cov kua dej zoo heev, yog li nws tuaj yeem ua tau yooj yim rau hauv cov vaj huam sib luag ntawm ntau qhov tuab (1-10 hli) los ntawm cov txheej txheem extrusion. Ntxiv mus, kev ua tiav theem ob xws li kev khawb, khoov, thiab lamination zaj duab xis tuaj yeem ua tiav tom qab, uas ua tau raws li qhov yuav tsum tau sib dhos ntawm cov tub yees sab hauv thiab cov vaj huam sib luag qhov rooj.

HIPS (High Impact Polystyrene)

● Qhov Chaw Tiaj Siab: Tom qab extrusion molding, nws qhov chaw du thiab tsis muaj qhov tsis zoo. Nws tuaj yeem siv ncaj qha rau cov vaj huam sib luag sab hauv lub tub yees thiab cov vaj huam sib luag pabcuam rau cov khoom siv huv yam tsis tas yuav txhuam ntxiv, txo cov txheej txheem ua tom qab.

● Kev Tswj Tus Nqi Zoo Kawg Nkaus: Tus nqi khoom siv raw ntawm HIPS qis dua li ABS thiab PMMA, thiab nws cov zog ua haujlwm siv tsawg heev. Vim yog qhov ua kom muaj kev ua tau zoo (xws li kev tiv taus cua sov thiab kev hloov pauv), nws tuaj yeem txo tus nqi tsim khoom ntawm cov tuam txhab thiab tsim nyog rau kev tsim khoom loj.

● Tiv Thaiv Kev Xeb Tshuaj Lom Zem: Nws muaj kev tiv thaiv zoo rau cov tshuaj txias thiab cov tshuaj ntxuav (xws li cov tshuaj ntxuav tsis muaj zog) hauv lub tub yees, nrog rau cov dej thiab cov kua xab npum hauv cov chaw ntxuav khoom. Nws tsis yooj yim hloov xim lossis tawg tom qab siv ntev.

PMMA (Polymethyl Methacrylate, feem ntau hu ua "Acrylic")

● Kev Sib Kis Lub Teeb Siab: Nws lub teeb kis tau ntau dua 92%, uas ze li ntawm iav, thiab nws lub teeb tawg qis. Nws yog qhov tsim nyog rau kev ua cov ntawv qhia pob tshab ntawm cov tub yees thiab cov ntawv qhia kho kom zoo nkauj ntawm cov teeb iav hauv chav dej, sib xyaw ua ke kev siv tau zoo thiab kev zoo nkauj.

● Kev Tiv Thaiv Kev Laus Zoo Kawg Nkaus: Thaum raug tshav ntuj (ultraviolet rays) lossis chav dej ntub dej ntev ntev, nws tsis yoo daj lossis tawg. Nws lub neej ua haujlwm tuaj yeem ncav cuag 5-8 xyoo, uas ntev dua li cov yas ib txwm muaj.

● Yooj Yim Huv Si: Nws qhov chaw ntom ntom thiab tsis muaj qhov. Cov dej thiab cov av qias neeg tuaj yeem tshem tawm yooj yim nrog daim ntaub ntub dej yam tsis muaj cov khoom seem, ua tau raws li qhov yuav tsum tau ua "yooj yim saib xyuas" ntawm cov khoom siv huv.

Cov txiaj ntsig ntawm kev siv tshuab Jwell ABS, HIPS, PMMA Lub Tub Yees Phaj, Cov Kab Extrusion Sanitary

1. Kev Hloov Kho Kom Haum: Nws tuaj yeem hloov kho cov ntsia hlau, cov qauv tuag thiab lub kaw lus txias raws li cov neeg siv khoom cov lus qhia khoom (qhov dav ntawm vaj huam sib luag: 500-2000mm, tuab: 1-10mm), qhov yuav tsum tau muaj peev xwm tsim khoom (100-350kg / teev) thiab cov yam ntxwv ntawm cov khoom siv, paub txog "ib txoj kab ntau lawm hloov kho rau ntau pawg khoom" yam tsis tas hloov khoom siv ntau zaus.

2. Kev Siv Tshuab Ua Ntej ntawm Cov Cheebtsam Tseem Ceeb: Nws siv Jwell tsim "cov ntsia hlau sib xyaw ua haujlwm siab" uas tau tsim los ntawm nws tus kheej. Piv nrog cov ntsia hlau ib txwm muaj hauv kev lag luam, nws cov yas ua haujlwm tau nce 15%, thiab cov khoom siv sib xyaw ua ke zoo dua, zam kev ua haujlwm tsis sib xws ntawm cov vaj huam sib luag. Nruab nrog "qhov kub tsis tu ncua ntawm lub pwm", qhov kub thiab txias ntawm daim di ncauj pwm raug tswj hwm hauv ± 1 ℃, ua kom ntseeg tau tias lub vaj huam sib luag tuab kam rau siab yog ≤ ± 0.1 hli.

3. Qib Siab Txawj Ntse: Nws muaj Jwell tshwj xeeb "kev tswj hwm kev tsim khoom ntse", uas tuaj yeem saib xyuas cov ntaub ntawv tiag tiag xws li qhov kub thiab txias extrusion, siab, tuab ntawm vaj huam sib luag thiab muaj peev xwm tsim khoom, txhawb kev kuaj mob deb thiab kev hloov kho parameter, thiab txo kev cuam tshuam tes. Tib lub sijhawm, nws koom ua ke "lub cuab yeej siv rov ua dua tshiab pov tseg" nrog tus nqi rov qab pov tseg ntau dua 95%, txo cov khoom pov tseg.

4. Kev Ruaj Ntseg Zoo thiab Kev Ntseeg Tau Zoo: Cov khoom tseem ceeb (xws li cov ntsia hlau, cov kabmob, cov cav) txhua tus siv cov npe nrov thoob ntiaj teb (piv txwv li, Siemens, SKF). Ntxiv mus, cov kab ntau lawm raug kuaj xyuas tas mus li 72 teev ua ntej tawm hauv Hoobkas, kom ntseeg tau tias qhov pib ua tsis tiav tsawg dua 0.5%. Hauv cov xwm txheej siv ib txwm, lub neej ua haujlwm ntawm cov khoom tseem ceeb tuaj yeem ncav cuag 5-8 xyoo, txo cov nqi kho.

5. Kev Pabcuam Tag Nrho Lub Voj Voog: Nws muab kev pabcuam tag nrho ntawm "kev tshawb fawb ua ntej muag - tsim qauv - tsim khoom siv - teeb tsa thiab ua haujlwm - kev cob qhia cov neeg ua haujlwm - kev saib xyuas tom qab muag". Muaj ntau tshaj 20 qhov chaw pabcuam tom qab muag thoob plaws lub tebchaws, nrog kev cog lus rau 24-teev teb rau kev saib xyuas qhov txhaum. Tib lub sijhawm, nws tsis tu ncua muab kev taw qhia txog kev saib xyuas khoom siv thiab kev txhawb nqa kev txhim kho kom pab cov neeg siv khoom ua tiav kev tsim khoom ruaj khov mus sij hawm ntev.

Daim ntawv thov dav thiab muaj peev xwm ua lag luam loj heev

Cov Xwm Txheej Thov ntawm ABS Khoom Siv

● Cov Khoom Siv Hauv Tsev: Cov vaj huam sib luag sab hauv lub tub yees (nyob rau hauv kev sib cuag ncaj qha nrog zaub mov, tsis tshua muaj qhov kub thiab txias thiab tsis tshua muaj kev cuam tshuam), cov vaj huam sib luag qhov rooj tub yees (tiv taus qhov rooj qhib / kaw kev sib tsoo, yooj yim rau kev ua thiab laminable), cov vaj huam sib luag sab hauv lub tub yees (hloov kho rau qhov chaw txias qis, tsis yooj yim ua brittle thiab tawg);

● Cov Khoom Siv Huv Si: Cov vaj huam sib luag ntawm cov txee huv si uas muaj peev xwm dais tau qhov hnyav (daim ntaub ntxuav tais diav thiab cov khoom, tiv taus kev cuam tshuam), cov vaj huam sib luag ntawm chav da dej (tiv taus kev cuam tshuam, tiv taus qhov chaw noo thiab kub);

● Cov Xwm Txheej Txuas Ntxiv: Cov thawv me me ntawm cov khoom siv hauv tsev (piv txwv li, cov vaj huam sib luag tswj hwm lub tshuab ntxhua khaub ncaws, cov vaj huam sib luag sab hauv tsev ntawm lub tshuab cua txias), cov khoom siv pabcuam sab hauv tsheb (piv txwv li, cov thav duab vaj huam sib luag ntsuas).

Cov Xwm Txheej Thov ntawm HIPS Cov Khoom Siv

● Cov Khoom Siv Hauv Tsev: Cov vaj huam sib luag sab hauv lub tub yees (piv txwv li, cov khoom faib, cov thawv rau khoom, nrog rau qhov chaw tiaj tus thiab yooj yim los ntxuav), cov vaj huam sib luag sab hauv lub qhov cub microwave (tiv taus qhov kub nruab nrab, tus nqi tswj tau), cov thawv rau lub lauj kaub mov (yooj yim ua tiav, luam tawm nrog cov qauv);

● Cov Khoom Siv Huv Si: Cov vaj huam sib luag sab ntawm cov txee huv si (cov khoom tsis thauj khoom hnyav, pheej yig thiab tiv taus dej), cov baffles hauv qab lub dab dej ntawm lub dab dej ntxuav tes (kev teeb tsa zais, tsis tas yuav muaj lub teeb ci ntsa iab), cov vaj huam sib luag txee chav dej (tiv taus qhov chaw noo thiab kub, yooj yim rau kev saib xyuas);

● Cov Xwm Txheej Txuas Ntxiv: Cov vaj huam sib luag kho kom zoo nkauj rau rooj tog (piv txwv li, cov vaj huam sib luag laminated wardrobe), cov vaj huam sib luag buffer ntim khoom (piv txwv li, cov vaj huam sib luag buffer rau kev thauj khoom hluav taws xob).

Cov Xwm Txheej Thov ntawm PMMA Khoom Siv

● Cov Khoom Siv Hauv Tsev: Cov ntawv qhia zaub mov ntawm lub tub yees (lub teeb ci ntsa iab, yooj yim rau kev kuaj xyuas zaub mov), cov qhov rai ntawm lub qhov rooj tub yees (lub teeb ci ntsa iab, zoo nkauj heev), cov qhov rai saib xyuas ntawm lub qhov cub (tiv taus qhov kub nruab nrab, tsis yooj yim hloov pauv);

● Cov Khoom Siv Huv Si: Cov vaj huam sib luag ci ntsa iab ntawm cov dab dej ntxuav tes (ci ntsa iab heev, yooj yim ntxuav), cov vaj huam sib luag kho kom zoo nkauj nyob rau pem hauv ntej ntawm daim iav chav dej (lub teeb ci ntsa iab zoo, ua rau huab cua zoo dua thaum phim nrog lub teeb), cov dej thaiv dej hauv chav da dej (pom tseeb thiab zoo nkauj, tiv taus kev laus);

● Cov Xwm Txheej Txuas Ntxiv: Cov vaj huam sib luag kho kom zoo nkauj sab hauv tsev (piv txwv li, qab nthab, phab ntsa tom qab), cov vaj huam sib luag lub thawv teeb tshaj tawm (kev xa hluav taws xob siab, kev tsim xim siab), cov vaj huam sib luag tso saib khoom zoo nkauj (kev zoo nkauj siab, tiv taus khawb).

Xaiv Jwell los ua kom kev tsim khoom ntse yooj yim dua

Jwell tsis yog tsuas yog muab cov khoom siv xwb, tab sis kuj muab tus nqi. Peb muaj:

● Ntau tshaj 20 xyoo ntawm kev paub txog R&D thiab kev tsim khoom ntawm yas extrusion khoom;
● Kev kho kom haum ua ntej muag khoom thiab kev npaj tsim qauv Hoobkas tiav;

● Pab neeg txhim kho, ua haujlwm thiab cob qhia kev tshaj lij;

● Ntau qhov chaw pabcuam hauv tsev thiab txawv teb chaws, teb sai.

Technical parameter